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Често задавани въпроси за динамично балансиране машини и Answers(A)

Mar 04, 2016

Q.InDynamicBalancingdoweneedtosupportthecomponentonthe

machineinthesamelocationasinassembly?


А.Yesitisnecessarytosupportthecomponentbeingbalancedatthe

sameornearaboutofthebearingsupportsforproperresults.

Dynamicbalancingisaforcebalancingandcouplebalancing

Operation.Thecoupleistheproductofforceandthedistanceto

thepointofsupport. Soitisessentialthatthereallifeconditionsare

replicatedonthebalancingmachines.




Q.InDynamicBalancingMachinedoweneedtorunthecomponent

beingbalancedtooperatingspeed/servicespeed?


А.Usingadynamicbalancingmachinewemeasuretheunbalancein

theunitsofgrammillimeter. Thequalityandsensitivityofbalancing

Machinedecidesthespeedatwhichyoucanbalancea

Component.InmodernhardBearingdynamicbalancingMachines

Engineersareabletomeasuretheunbalanceatrelativelylower

Speeds.Theunbalancecorrectionseffectedarevalidformostof

Theservicespeedrequirementsofrigidrotors.RefertotheISO

1940standardstodeterminetheresidualunbalancepermittedin

rigidrotors.




Q. Whatarerigidrotors?

А.Therotorswhichdonotchangeshapewhenspeedofrotation

Увеличава, ortheoneswhichdonotoperateatresonantfrequency,

areclassifiedasrigidrotors.




Q.Whatareflexiblerotors?

А.Flexiblerotorsarerotorswhichoperateneartheirresonant

честота. Thisrunningofmotorgeneratesveryslightdeformation

oftherotor. Flexiblerotorsneedtobebalancedathigherspeeds

andalsoneartheirservicespeeds. Manytimes insitubalancingis

requiredtoachievedesiredresults.


Q.Whataresoftbearingdynamicbalancingmachinesandhard

bearingdynamicbalancingmachines?

А.Fewdecadesback whenbalancingmachineswereintroduced,

cradleonwhichtherollersweresupportedneededtobemovedto

measurethevibrationlevelsduetounbalance. Withtheadventof

technologyandintroductionofquartztransducerstomeasureforce,

itisnolongerrequiredforthecradlestooscillatetomeasure

вибрация.

Themachineswhichcontinuedtohaveoscillatingcradlesand

electrodynamicpicupstomeasurevibrationwereclassifiedassoft

bearingmachines.

Themachineswhichhadrigidcradlesdevoidofanymovementand

measureforceusingpiezoorotherpicupsareclassifiedashard

bearingdynamicbalancingmachines.

Thebasicdesignphilosophyofhardbearingdynamicbalancing

machinesismeasuringforceandtheadvancementof

computationalmathematicsusingmicroprocessorshasenabled

introductionofbalancingmachineswhosecalibrationsarevalidfor

thecompleterangeofspeeds weightsandqualityrequirements.

Thealgorithmusedfacilitatespermanentcalibrationandhostof

otherfeaturesfordaytodayuseandextremereliability.